Next it was time to make the face frame. I cut a few 1 1/2 inch strips of ship lap to size, then mitered the corners to 45 degrees.
Do you feel it? A tugging at the back of your brain? Bah, just ignore it! Let’s carry on!
I glued the pieces into a frame using this handy right angle frame clamp.
Have you figured it out yet? No? Well, it’s probably not important…let’s move on!
I brought the completed face frame over to the cabinet. A perfect fit. Oh, what a smart lad you are! Oh, what a….SH!T!!
In my drawer-and-frame-making fervor, I forgot to make the cabinet longer to fit into the newer, bigger hole in the wall! Oh, what a dummy you are!
I thought that it might be a good time to make the extension for the cabinet. I started cutting and gluing and brad-nailing.
I had to break apart my face frame and make two longer pieces for the sides. Once that was done, I put a bead of glue all around the cabinet.
I then attached the face frame and brad-nailed it in place.
I glued this doohickey and another just like it just above each of the drawer-holes. The top one separates the doors from the drawers, and the bottom one separates the top drawers from the bottom drawer.
I had planned the doors to fit inside the original cabinet. After I lengthened it, the drawers no longer fit, and I didn’t have any more ship lap big enough to fill the space. Since there was only a few inches of space that the drawers didn’t cover, I cut a strip of wood the width of the uncovered space and glued it to the top of the cabinet.
Next up were the drawer faces. I cut pieces of ship lap to the sizes I needed and drilled holes for hardware.
I then glued them onto the drawers. I attached the hardware to make them easier to work with. Then I tried to figure out how to glue the last stop-blocks into their places while the drawers were in the drawer-holes. It was a disaster. I was stumped and ready to give up when an idea broke through the cobwebs, cotton candy and calcium deposits around my brain: instead of stop blocks, I would shoot a couple of long brad nails through the cabinet from the outside to the inside.
I then trimmed the nails so only about 1/4 inch was protruding. Next I lightly hammered the brad nails backwards until the were flush with the inside of the cabinet. Once they were flush, I was able to insert the drawer. I then re-hammered the brad nails from the back until they were again in their places acting as stop-blocks. It worked brilliantly.
So the drawers were done!
Next I put the doors into their places and attached the hardware.
I decided not to stain it. After consulting with Handan, we both agreed that a blackwashing would look best. Blackwash is what I call my aging solution. I make it by filling a quart-sized Mason jar with apple cider vinegar, to which I add one pillow of 0000 steel wool. I cover this and let it sit for 4-7 days, giving it a shake every now and then. I then add one heaping tablespoon of loose-leaf black tea. I cover the jar, give it a good shake, and let it steep for 30 minutes. Then I strain out the tea and whatever bits may be left of the steel wool using a fine mesh strainer. To use, I brush it on the wood using a cheap chip brush and let it work its magic over the next hour.
When it was dry, I carried it upstairs and installed it into the hole-in-the-wall. I secured it with 4 screws, 2 on each side going into the studs.
And this time, everything fits!
Some closeups of the hardware.
There is no space to take pictures from other angles, so this is the best I could do for the “after” pics!
One more thing – After I had installed this and crowed to Handan about the project finally finishing, she asked, “So did you put a protective coating on it?” She was talking about brushing it with a coat of flat varnish to protect the wood.
GAAAAAAHHHHHHHHH!!!!! What the hell is wrong with me?!?
“Ummmmm…no. I totally forgot. It never even crossed my mind!” I said.
“Don’t worry,” she said. “I’ll do it for you.”
And she did.
Thanks for reading – I know it was a long one!